Tuesday 28 May 2019

Pulls chips and dusts into the Chip Vac

A company manufactures sintered metal parts using powdered metal. After the powdered metal is sintered and cooled the manufacturer performs a reaming application. this produces a small amount of chips and dust which has been a housekeeping issue. They were manually cleaning the mess and needed to eliminate the cleaning process. The customer ordered the Model 6193 Chip Vac to pull the small chips and dusts into the chip vac which can be emptied easily. This saves time and eliminates housekeeping issues.



Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220


Monday 6 May 2019

Vacuum feeder, Conveying Food granules from ground level to machine top hopper

Exair Line Vac (Model .6081) has been designed & used to generate vacuum & made for conveying at economical cost compare to traditional Vacuum Pumps. In recent past one of our client in manufacturing cigarette filter had a requirement for vacuum loading system (Flavor Granules Hopper Loading) to automate the machine. The conveying distance is 2.5 m and conveying capacity is 30 thousand granules per hour .Please have a look of shared video showing the complete unit after assembly.


The system is fabricated considering  the user's  requirement and integrated with our Exair Line Vac, Output is routed to the hopper top extending a drop point assembly with an exhaust which helps in keeping up granules quality. To automate the process it has level sensing capability which is mounted on top hopper body and controlled.

These systems are designed based on user's requirement & can be developed to suit various other such requirements. Feel free to let us know in case you have any such requirement.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
E- mail :p.lochan@vivekengineers.netsales@vivekengineers.net , durga@vivekengineers.net

Thursday 2 May 2019

Clean Quickly and Quietly! No Moving Parts to Clog or Wear Out!

The heavy use, 24/7, dusty environment of a typical factory often proves too challenging for ordinary electrical vacuum cleaners. In trying to clean up the heavy debris produced by many machining processes, their motors and impellers will often clog, drastically lowering their lifecycle.
Every EXAIR vacuum is specifically engineered to withstand the rigors of operating in an industrial environment. They use compressed air as their power source, removing clog-prone motors and impellers altogether. EXAIR vacuums are also designed to consume small amounts of air and produce low noise levels, often lower than electrial vacuums. All of EXAIR's industrial vacuums are CE and OSHA Compliant.
Chip Trapper™
Our award winning Chip Trapper™ offers a fast, easy way to clean solids such as chips, swarf and shavings out of used coolants and other liquids. It vacuums debris filled liquid into the included 30, 55, or 110 gallon drum. Only clean liquid pumps back out. Expensive coolant that used to last only six weeks can now last six months!
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High Lift Chip Trapper™
The newest member of EXAIR's Industrial Housekeeping family is the compressed air powered High Lift Chip Trapper™. It recycles used coolants and other liquids like the Chip Trapper but produces even more power to reach deep pits, sumps, and wells. It is so powerful that it's able to pull even thick liquids up 15 feet!
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Reversible Drum Vac™
The Reversible Drum Vac™ is a stainless steel pump that does what traditional vacuums can't. After vacuuming the liquid, a simple turn of a knob lets you pump it back out of the drum. Coolant sumps can be easily refilled, floor spills vacuumed, or contaminated liquids transferred to filtration tanks in minutes. It attaches quickly to any 30, 55 or 110 gallon drum. A 5 gallon Mini Reversible Drum Vac is available for small cleanup jobs.
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The High Lift Reversible Drum Vac™ is specially designed with extra vacuum power to move thicker liquids (up to 1400 cP) or pull liquids from below grade work areas, sumps or tanks up to 15 feet! It attaches quickly to any closed head 30, 55 or 110 gallon drum. Like all of EXAIR's industrial vacuums, the High Lift Reversible Drum Vac uses no electricity and has no moving parts, assuring maintenance free operation.
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Chip Vac™ is an industrial duty vacuum that can vacuum chips directly into an ordinary 30, 55 or 110 gallon drum. Dusty materials are trapped by the 0.1 micron filter bag. The Chip Vac is ideal for cleaning chips from fixtures, floors and work surfaces of machining centers, lathes, saws, mills, etc. For small cleanups, a 5 gallon Mini Chip Vac is available.
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EXAIR's compressed air operated Heavy Duty HEPA Vac™ attaches to an ordinary 30, 55 or 110 gallon open top drum to turn it into a powerful, HEPA (High Efficiency Particulate Air) quality, industrial vacuum cleaner. It has been engineered to filter contaminants to HEPA requirements in dusty environments where frequent cleaning is needed.
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EXAIR's Heavy Duty Dry Vac™ is built for rugged, industrial duty clean-ups! The hardened alloy construction resists wear, making the Heavy Duty Dry Vac suitable for the clean-up of abrasive materials like steel shot, garnet, metal chips, and sand while also useful for quick, general purpose applications. Available for 30, 55, and 110 gallon drums.
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Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
E- mail :p.lochan@vivekengineers.netsales@vivekengineers.net , durga@vivekengineers.net