Tea Bag Misfeeds? Not Anymore!

 The tea manufacturing company produces tea packaged in 2-inch diameter, disc-shaped tea bags. These tea bags are then placed into cans, which are subsequently sealed. During the transition from the sealing machine to the packaging section, there is a possibility that one or more tea bags may become misaligned or flipped out of position. Such misaligned tea bags need to be quickly and efficiently removed to ensure smooth operation and maintain product quality.

To address this issue, the company employs the EXAIR Model 6084, a 2" Aluminum Line Vac. This device is a highly efficient pneumatic conveyor, capable of creating a strong vacuum to remove misaligned tea bags. Positioned approximately two inches away from the line, the Line Vac effectively vacuums up any tea bag riding on top of the correctly aligned ones. The removed tea bag is redirected into a designated bin for rework or scrap, ensuring it does not disrupt the production process.

This solution demonstrates the practical application of the Model 6084 Aluminum Line Vac in a real-world manufacturing environment, showcasing its ability to enhance efficiency and maintain product quality. Would you like assistance refining this further or adding additional details?

If you have any further details about the specific problems or additional requirements, please share, and we can provide more tailored advice.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Blow off Threaded Plastic flashes by using EXAIR Nozzle

 A customer has reached out to us with a issue of removing threaded plastic flashes which can be challenging, especially when dealing with heat during production. These problems often cause the flashes to adhere more stubbornly, and open tubes might not be effective in removing them completely. Additionally, open tubes can lead to high noise levels and air consumption.

One effective solution, as we've discovered, is to use a targeted air nozzle like the EXAIR Micro Nozzle Model No.1010SS . This nozzle offers several advantages:

• Precision Aiming: Its compact design allows for precise targeting, which is essential for efficiently removing plastic flashes.
• Reduced Noise Levels: The nozzle is designed to minimize noise, making the working environment more comfortable.
• Lower Air Consumption: It is engineered to use less compressed air, resulting in cost savings and reduced environmental impact.

Model No.1010SS

The EXAIR Micro Nozzle Model No.1010SS can help mitigate the issues caused by heat, ensuring a cleaner and more efficient production process.

If you have any further details about the specific problems or additional requirements, please share, and We can provide more tailored advice.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Efficient Capsule Transport: How EXAIR 1" Aluminum Line Vac Revolutionizes Medical Manufacturing

 The EXAIR 1" Aluminum Line Vac is an efficient tool for transporting medical capsules within a manufacturing or packaging facility. Here's how it works:

A Real Time Application: A Healthcare customer uses Exair Model 6061-316 1" 316 Stainless Steel Line Vac to convey small medical capsules to a packaging station. The application was successful for the smaller capsules so the customer is now purchasing Model 6065-316 2 1/2" 316 Stainless Steel Line Vac for larger capsules.

Setup and Installation

1. Connection: Attach the Line Vac to a standard hose or pipe. The Line Vac can be easily integrated into existing systems without the need for complex modifications.

2. Compressed Air Supply: Connect the Line Vac to a compressed air source. The device uses compressed air to create a powerful vacuum.

Operation

1. Loading Capsules: Place the medical capsules in the input end of the hose or pipe. The vacuum generated by the Line Vac will draw the capsules into the system.

2. Conveying Process: The capsules are transported through the hose or pipe by the vacuum created by the Line Vac. The high-speed airflow ensures that the capsules move smoothly and quickly.

3. Delivery: At the output end, the capsules are delivered to their destination, whether it's another part of the manufacturing process, a packaging station, or a storage container.

Key Advantages

• Non-Contact Conveying: The Line Vac's vacuum-based operation ensures that the capsules are transported without direct contact, reducing the risk of damage or contamination.

• Flexibility: The system can handle capsules of various sizes and shapes, making it adaptable to different manufacturing requirements.

• Efficiency: The Line Vac can convey large quantities of capsules over long distances quickly and efficiently.

• Easy Maintenance: With no moving parts, the Line Vac requires minimal maintenance and is easy to clean, ensuring a hygienic conveying process.

Application Scenarios

• Filling Machines: Transporting capsules from storage containers to filling machines for precise dosing.

• Packaging Lines: Conveying capsules from production lines to packaging areas for sorting and packing.

• Quality Control: Moving capsules to inspection stations for quality checks before packaging.

By integrating the EXAIR 1" Aluminum Line Vac into your manufacturing or packaging facility, you can achieve a seamless, efficient, and contamination-free capsule conveying process.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Glass Lens Cleaning by EXAIR Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit

 The Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit is specifically designed for applications requiring precise and focused cleaning, such as cleaning dust from a glass lens before it's installed on a gauge. Here's a detailed look at its application:

Application Details:

1. Glass Lens Cleaning: The Gen4 Stay Set Ion Air Jet Kit delivers a concentrated and focused airstream that effectively removes dust particles from the surface of a glass lens. This ensures that the lens is clean and free from any contaminants before it is installed on a gauge, which is crucial for accurate measurements and clear visibility.

2. Static Elimination: The ionized airstream not only removes dust but also neutralizes static electricity on the glass lens. This is important to prevent any static-related issues that could affect the performance of the gauge.  

3. 

4. Precision and Control: The Stay Set Hose allows for precise positioning of the airstream, ensuring that only the targeted area (the glass lens) is cleaned without disturbing surrounding components. This is particularly useful in delicate or sensitive environments where precision is key.

5. Ease of Use: The kit is easy to install and use. The Stay Set Hose can be bent and positioned as needed, and it maintains its shape once set, providing consistent performance. The compact and rugged design makes it suitable for various industrial environments.

6. Low Air Consumption: The Gen4 Ion Air Jet operates with low air consumption, making it an efficient solution for continuous use without wasting compressed air.  

7. Gen4 Ion Air Jet Performance
   Pressure Supply		Air Consumption		Sound Level	Dissipates 5kV*
   PSIG	BAR	SCFM	SLPM	dBA	Seconds
   20	1.4	7.4	209	67	0.45
   40	2.8	11.5	325	74	0.33
   60	4.1	15.8	447	79	0.24
   80	5.5	22.0	622	82	0.18
   100	6.9	24.0	679	85	0.18
   * 6" (152mm) from target.

       

8. Quiet Operation: The device operates quietly, which is beneficial in environments where noise reduction is important.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Wishing You a Prosperous and Happy New Year 2025 from Our Team

 

Wishing You a Merry Christmas 2024: Joy, Love, and Cheer! 🎄✨

 

Exair Air Knives - Efficient Blowoff Solutions

In this issue, we're excited to spotlight our ExairAir Knives, the ultimate solution for efficient blowoff, cooling, drying, and cleaning applications.

What Makes Exair Air Knives Stand Out?

• Super Air Knife : With a 40:1 air amplification ratio, it provides the best performance, making it the most efficient choice for all applications. Read more
• Standard Air Knife: Offers a 30:1 air amplification ratio, providing good performance at a lower cost. Read More
• Full-Flow Air Knife: Ideal for tight spaces with a 30:1 air amplification ratio, balancing performance and cost. Read More

Applications and Benefits

Our Air Knives are perfect for conveyor cleaning, part drying, scrap removal, pre-paint blowoff, and cooling wide webs. They deliver a uniform sheet of laminar airflow with hard-hitting force while remaining exceptionally quiet.

For more information, visit our website (www.vivekengineers.net)or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!