Monday 29 August 2022

Cleaning Foam From Beer Bottles

A beer company had an issue when that was bottling beer and that they wished to solve.



What was the Issue?

The company were producing 35,000 bottles per hour in two different sizes; the 24 oz. (710 mL) bottles and the “stick it in a brown paper bag” 32 oz. (946 mL) bottles.  The problem area was located at the wash system after capping the beer bottles.  They sprayed a solution of water and a low-concentration of chlorine dioxide as an antimicrobial agent.  Sanitation is at a premium to eliminate any bacteria growth. 

Solution that was provided by our principal Exair USA?

Currently, they were using two sets of three liquid nozzles that were spraying a flat pattern at the top and both sides of the bottle, just under the cap (reference photo below).  The issue that they were experiencing was too much solution was being used as well as creating a slip hazard on the floor outside the wash system.  They tried to reduce the liquid pressure to lessen the amount of solution, but the stream was not strong enough to clean properly.  So, they asked if the EXAIR Air Atomizing Nozzles could be a better solution.

Washing system

With liquid solutions, the smaller the particle size, the greater the surface area.  With higher surface areas, less liquid can be used to cover the same target area.  For this application; The model EF1040SS External Mix Atomizing Nozzle with a narrow-angle flat fan spray pattern was recommended by Mr John Ball (Application Engineer of Exair USA). The liquid spray pattern matched their current nozzles, and the liquid flowrate produced by this Atomizing Nozzle was within their recommendation.  By adding compressed air, it is possible to shear liquid into much smaller particle sizes.  And as mentioned above, it is possible to use less liquid to cover the same area.  Another feature of the EXAIR External Mix Atomizing Nozzles, the liquid and air pressures are independent.  Unlike the liquid nozzles that they were using, the liquid pressure can be changed while the air pressure can be increased.  Now, they can get a hard-hitting force to remove the beer foam while using less liquid.  This was exactly what this customer needed.

EF1040SS

They were suggested for six pieces of the EF1040SS to replace each liquid nozzle to keep the same coverage around the caps.  The stainless-steel construction makes the Atomizing Nozzle corrosive resistant for Food and Beverage applications.  The flat fan pattern is able to reach multiple bottles and hit the target area evenly.  The amount of solution can be controlled by the liquid pressure and by the manual liquid needle valve.  So, the setup can be “dialed” in for the exact amount of cleaning solution needed to clean the bottles without flooding the floor.  This was important for safety as well as saving the company money by using less solution.  For this application, they were able to use about 20% less liquid.

If you have high-value liquids that you would like to spray evenly, efficiently, and effectively; EXAIR  Air Atomizing Nozzles can do that for you.  We the Vivek Engineers  in Bangalore, offer three different port sizes with a variety of liquid flowrates and spray patterns.  If you would like to discuss more about an application or need help in selecting the correct model, one of our application will be happy to assist you.



Vivek Engineers
#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076 
Ph : 080 -  2648 1309, 4170 1145.
Mob : 097404 39220





Saturday 6 August 2022

New EXAIR Product Alert: Introducing the TurboBlast Safety Air Gun

 For almost 40 years now, EXAIR Corporation has been devoted to a singular goal of providing quiet, safe, and efficient compressed air products for industry. In that time, our product offering has grown considerably…and it’s just taken another leap. I offer for your consideration, dear reader, the Turbo Blast Safety Air Gun:

Five different Nozzles, three different extension lengths, optional gate valves give a great deal of flexibility in our newest product line offering.

Starting at the “business end”, these use our tried-and-true High Force Super Air Nozzles. With up to 23 pounds (10.43 Kg) of applied force, these are among the hardest hitting compressed air products on the market. That’s almost 28 times the force of our standard Super Air Nozzle, and is ideal for large area cleanup, slag or flash removal, blowing off stubborn debris & liquid, etc. To protect the engineered Air Nozzle and ensure long life, we’ve included a replaceable protective guard, preventing damage from incidental contact in the aggressive applications these are aimed at. Five different Super Air Nozzles are offered:

  • 3/4 NPT (Zinc Aluminum or 316 Stainless Steel)
    • Consumes 91 SCFM @80psig
    • Applies 4.5 lbs of force @12″ from target
    • 23″ wide pattern @48″ from target
  • 1 NPT (Zinc Aluminum or 316SS)
    • Consumes 135 SCFM @80psig
    • Applies 6.6 lbs of force @12″ from target
    • 24.5″ wide pattern @48″ from target
  • Model 1116 1 NPT (Zinc Aluminum only)
    • Consumes 188 SCFM @80psig
    • Applies 9.4 lbs of force @12″ from target
    • 26″ wide pattern @48″ from target
  • Model 1118 1 NPT (Zinc Aluminum only)
    • Consumes 300 SCFM @80psig
    • Applies 15 lbs of force @12″ from target
    • 28″ wide pattern @48″ from target
  • Model 1120 1 NPT (Zinc Aluminum only)
    • Consumes 460 SCFM @80psig
    • Applies 23 lbs of force @12″ from target
    • 30″ wide pattern @48″ from target

They all come, standard, with a 1ft extension. If additional reach is desired, they can also be fitted with 3ft or 6ft rigid pipe extensions. They all have a soft, ergonomic grip, ensuring comfort during extended periods of use.

An optional Gate Valve allows for “on the fly” control of air flow & force. A simple turn of the collar adjusts the flow for a range of variable performance, as dictated by the needs of the application, much like the handheld control offered by our VariBlast Precision and Compact Safety Air Guns.


The handle itself is one of the most innovative features:

  • Rugged cast aluminum construction, with an over-molded soft, yet rugged elastomer grip is physically durable, and offers superior resistance to UV rays and chemical corrosion.
  • Low profile trigger button for instant & precise control of the air flow. It’s spring operated for “Dead Man Valve” style protection, if dropped or let go of.
  • 1 NPT air inlet for easy & quick connection to a standard industrial air hose.


Vivek Engineers
#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076 
Ph : 080 -  2648 1309, 4170 1145.
Mob : 097404 39220