Adjustable Spot Cooler Keeps Garment Industry Needle Cutter Cool

EXAIR has very good cooling component called Adjustable Spot Cooler. It works with the compressed air and it delivers very cooled/chilled air. The same one we have recommended to Garment industry where they  have stalks/bunches of layers of Synthetic fabrics to be cut as per their size and design. The CNC needle cutter machine needs to cut the design and bunches of layers. During the process the needle cutter gets heated-up, so the synthetic fabric layers stick each other. We recommended 3925-Adjustble spot cooler (Temp. adjustable), Dual point hose kit (targeting cool air position) and Air Filter (controls contaminated air). After mounting our Adjustable Spot Cooler System the needle cutter gets cool and fabric stick rate reduced  drastically.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Coolant and Oil Blowoff

A manufacturer of shock absorbers for automobiles and motorcycles, as well as steering systems for automobiles is cutting solid rod at the beginning of their process. They have a problem with carryout of the coolant and oil used in the cutting process. Once the part is cut, it is ejected from the machine and takes a bit of these materials with it. The problem is the coolant makes a rather large mess in the area around the machine and also causes them to have to re-fill the cutting coolant often. So, they have decided to use a Model 2402 2" (51mm) Super Air Wipe to blow the rods off as they are being ejected from the machine.

The Super Air Wipe blows the coolant/oil mixture back into the machine, off the rod. The benefit is that there is no subsequent handling of the rod after ejection in order to clean it any further. The work area is cleaner and the coolant level does not need to be topped off as often now. This area had previously been identified as a problem area that needed too much human intervention as the process of making shocks and struts is highly automated.

Super Air Wipe eliminates the possibility of smoke

The Super Air Wipe eliminates the possibility of smoke during machining by wiping hydraulic oil from the bar stock as it enters the chuck.

Th e Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless steel

shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm).

Temperature: Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures to 800°F (427°C).

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Exair Air Wipes- Blowoff, dry, clean and cool pipe, cable, extruded shapes, hose, and wire!

EXAIR’s Super Air Wipe provides a uniform 360° airstream that is ideal for blowoff , drying, cleaning and cooling of pipe, cable, extruded shapes, hose, wire and more.

Cooling Extruded Tubing:

The Problem:

The extruded product, being hot and pliable, would slump and produce a crooked length of tubing. The customer tried using a series of rollers to support the extrusion until it cooled enough to become stiff . This helped somewhat, but they still experienced slump between rollers. The end product still would not meet customer specifications.

The Solution: :

Using a Model 2401 1" (25mm) Super Air Wipe positioned between two rollers, the product was cooled enough to maintain rigidity. Adding another set of Air Wipe/rollers, they were able to extrude even faster.

Standard Air Wipe

The Standard Air Wipe is a good choice when the added durability of stainless steel screws, shims and hose are not required. The Standard Air Wipe uses coated screws, plastic shims and a general purpose PVC coupling air hose on sizes up to 4" (102mm). The Standard Air Wipe is a good choice when the added durability of stainless steel screws, shims and hose are not required. The Standard Air Wipe uses coated screws, plastic shims and a general purpose PVC coupling air hose on sizes up to 4" (102mm). Super Air Wipe Specifications: The Super Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available. Standard Air Wipe Specifications: The Standard Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available. Contact us for more information With Best Regards Padmalochan Nayak Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, Bannerghatta Road, Bangalore - 560 076. Ph : 080 -  2648 1309, 4170 1145 E- mail:p.lochan@vivekengineers.net  sales@vivekengineers.net  durga@vivekengineers.net