The Ultimate Guide to Exair Gen4 Ionizing Bars: How They Work and Why Your Industry Needs Them

 In industries where static electricity causes operational disruptions, quality issues, or safety concerns, finding an efficient solution is crucial. Enter Exair Gen4 Ionizing Bars—a powerful and reliable tool for static control. Let’s dive into what makes these bars indispensable for modern industrial environments.

What Are Exair Gen4 Ionizing Bars? 

Exair Gen4 Ionizing Bars are anti-static devices that neutralize static electricity on surfaces. Designed for applications where unwanted static can lead to operational inefficiencies, product contamination, or even safety risks, these bars eliminate the charge by emitting ions that neutralize static buildup.

How Do Exair Gen4 Ionizing Bars Work?

The electromagnetically shielded power cable (1) carries the 5kVrms power supply output to each inductively coupled stainless steel emitter point (2) of the Gen4 Ionizing Bar. An integrated ground wire (3) within the power cable creates a discharge path from the emitter points to the bar channel (4). The discharge at each emitter charges the molecules of the gases of the surrounding room air, resulting in a shower of ions that are positively and negatively charged (5). If the material surface has a negative charge, it will attract the positive ions from the Gen4 Ionizing Bar and become balanced or neutralized. If the material surface has a positive charge, it will attract the negative ions from the Gen4 Ionizing Bar to become balanced or neutralized. The voltage potential at each emitter is high enough to ionize the surrounding air without generating a shock when any of the emitters are touched.

Key Features of Exair Gen4 Ionizing Bars

1. Efficient Static Neutralization: Exair Gen4 Ionizing Bars provide fast and effective static elimination, which improves product quality and reduces downtime.

2. Variety of Sizes: Available in different lengths, these bars can be customized for various industrial applications, ensuring the right fit for your needs.

3. Durable Construction: Built with rugged materials, Exair Gen4 Ionizing Bars are designed to withstand harsh industrial environments, offering long-lasting performance.

4. Maintenance-Free Operation: With no moving parts and minimal upkeep required, Exair Gen4 Ionizing Bars are designed for long-term operation without frequent intervention.

5. Safe to Use: These Gen4 Ionizing Bars are armored with rugged metal and electromagnetically shielded cable, ensuring they are safe for use in sensitive environments, including those where electronic components are present.

Industries That Benefit from Exair Gen4 Ionizing Bars

1. Plastics Manufacturing: In plastic molding and film extrusion processes, static can cause dust and debris to cling to surfaces, degrading product quality. Ionizing bars eliminate these issues, improving the finish and clarity of the products.

2. Printing and Packaging: Static can cause materials to stick together or misalign, leading to jams or inaccurate cuts. Exair Gen4 Ionizing Bars ensure smooth handling and reduce waste caused by static-related errors.

3. Textile Industry: In textile production, static buildup can attract dust and dirt, leading to contamination. By neutralizing static, ionizing bars help maintain cleanliness and quality.

4. Electronics Assembly: Static discharge can damage sensitive electronic components. Exair Gen4 Ionizing Bars eliminate the risk of electrostatic discharge (ESD), protecting both components and workers.

Benefits of Using Exair Gen4 Ionizing Bars

1. Enhanced Product Quality: By eliminating static, you reduce the risk of contamination and defects, leading to higher-quality products.

2. Increased Operational Efficiency: With reduced static-related downtime, your production lines can run more smoothly, increasing throughput.

3. Cost Savings: Less downtime, fewer defects, and reduced waste all contribute to cost savings in the long run.

4. Improved Safety: In some cases, static buildup can create unsafe working conditions, especially in environments where flammable materials are used. Exair Gen4 Ionizing Bars help mitigate these risks.

Exair Gen4 Ionizing Bars Specifications

EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for Gen4 Ionizing Bar operation. 

Certifications:        Gen4 Ionizing Bars and Gen4 Power Supplies are UL Component Recognized to

                                 U.S. and Canadian safety standards, and are CE and RoHS compliant.

Electrical:                For use with 5 kVrms, 5 milliamperes (max.) power supply.

Electrical Hazard:  Gen4 Ionizing Bars are shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Materials of Construction

Metal Parts:             Aluminum

Plastic Parts:           UL rated 94 HB

Emitters:                  Stainless Steel

Maximum Ambient Temperature: 165°F (74°C)

Would you like more detailed information or have specific questions about its operation or applications?

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Vivek Engineers #22, 1st Floor, 1st Cross,  Bilekahalli Indl. Area, Adj. IIMB Compound,  Bannerghatta Road, Bangalore - 560 076  Ph : 080 - 31681897, 4170 1145 Email: sales@vivekengineers.net            p.lochan@vivekengineers.net