EXAIR Compressed Air Products in the Semiconductor Industry

EXAIR products—such as Super Air Knives, Vortex Tubes, Air Amplifiers, and Static Eliminators—are widely used in semiconductor manufacturing for particle removal, localized cooling/heating, fume extraction, and static control. They are applied in PCB assembly, lead frame processing, chip packaging, and cleanroom environments to improve yield, throughput, and compliance.

---

Semiconductor Stage	EXAIR Product	Purpose
Lead Frame Processing	Super Air Knives	Drying, particle removal, flux removal
PCB Functional Testing	Vortex Tubes	Localized cooling/heating, thermal cycling
Etching, Plating, Cleaning	Air Amplifiers	Fume and gas extraction
Chip Assembly in Cleanrooms	Static Eliminator Nozzles	Prevent particle adhesion due to static

Why Semiconductor Manufacturers Choose EXAIR

• Energy Efficiency: Air Knives and Amplifiers entrain ambient air, reducing compressed air consumption compared to open blow-off tubes.
• Process Reliability: Vortex Tubes provide precise spot cooling/heating without complex infrastructure.
• Cleanroom Compatibility: Static eliminators and laminar airflow solutions meet strict contamination control standards.
• ROI: Reduced downtime, lower contamination risk, and minimized rework improve throughput and yield.

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekpneutech.com Mob: 9740439220 Tel:  080 - 31681897, 4170 1145

www.vivekpneutech.com/

Exair Air Knife

 

#GaneshChaturthi2025 #ganpatibappamorya #ganesh #ganpati #GaneshUtsav

 

VariBlast Safety Air Gun Overview

Leaf blowers are great for general cleanup, but when it comes to precision cleaning in tight, recessed areas like the underside of a mower deck, their broad airflow just doesn’t cut it. Here's another way to think about it:

🎯 Why Leaf Blowers Fall Short for Deep Cleaning

• Wide Air Spread: Designed to move large volumes of debris across open surfaces, not penetrate confined spaces.
• Low Static Pressure: They push a lot of air, but not with the concentrated force needed to dislodge compacted clippings or dirt in crevices.
• Limited Directional Control: Even with nozzle attachments, it’s hard to target specific buildup areas under the deck or around pulleys and spindles.

🛠️ What You Actually Need: Focused, High-Pressure Air

Think of it like the difference between a garden hose and a pressure washer:

• A leaf blower is like a hose with no nozzle—great for rinsing, but not for blasting grime.
• A safety air gun (like the VariBlast) is like a pressure washer for air—precise, powerful, and able to reach into tight corners.

✅ Ideal Tool for the Job

A precision safety air gun with a narrow nozzle and extension wand would:

• Reach into deep recesses under the mower deck
• Dislodge compacted grass from around belts, pulleys, and spindles
• Reduce wear and overheating by keeping moving parts clean
• Save time compared to manual scraping or disassembly

🎯 Designed for Precision: Why VariBlast Is Perfect for Tight Spaces

Situations like cleaning the inner recesses of a mower deck are exactly what EXAIR’s VariBlast Precision and Compact Safety Air Guns were engineered for. Unlike broad-blast tools like leaf blowers, these air guns deliver:

• Tight, concentrated airflow: Thanks to their compatibility with EXAIR’s three smallest Super Air Nozzles:
• Atto: Ultra-compact, ideal for pinpoint cleaning
• Pico: Slightly larger, balances reach and force
• Nano: Offers a narrow but powerful blast for deeper recesses

• Hard-hitting force – VariBlast Compact Safety Air Guns can also be fitted with the Atto, Pico, or Nano Super Air Nozzles for the tightest airflow patterns, as well as several others if higher flow & force are required.

For more aggressive applications, VariBlast Compact Safety Air Guns with 1″ High Power Flat Super Air Nozzles can apply up to 1 pound of force.

• Extended reach – the VariBlast Precision Safety Air Guns are available with 12″ and 20″ 316SS extensions, and the VariBlast Compact Safety Air Guns can come with straight rigid aluminum extensions up to 72″ long.
• Chip Shields – regardless of whether you need extensions for extra reach, these can all be supplied with Chip Shields. These are especially useful (and are included as standard) on the VariBlast Compact Safety Air Guns with Back Blow Air Nozzles.

Atto Back Blow Air Nozzles can blow out recesses or holes as small as 1/4″ in diameter.

• Operator control – this is the key feature of the VariBlast models. Most handheld airguns have spool valve-type triggers that are really just on/off operation. They can offer some crude amount of throttling, but the variable pull trigger of the VariBlast Safety Air Gun provides precise control, and they’re ergonomic to boot. 

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Mob: 9740439220 Tel:  080 - 31681897, 4170 1145

www.vivekpneutech.com/

EXAIR Line Vacs – Streamlined Conveying Solutions

EXAIR’s Line Vacs are highly adaptable, air-powered conveyors engineered for efficient material transport over extended distances. Their maintenance-free design—featuring no moving components—makes them ideal for handling substantial volumes of materials through conventional hoses or tubes.

💨 Versatile Applications of EXAIR Line Vac

• Hopper Loading Efficiency
  Ideal for transferring granular materials—such as coffee beans or plastic pellets or granular materials—into hoppers for streamlined processing.

• Reliable Material Conveying
  Capable of moving bulk solids, small parts, and food products through hoses and tubes for flexible transport options.

• Effective Waste & Trim Removal
  Used to eliminate excess trim or scrap material from production areas, keeping operations clean and efficient.

• Precision Chip Removal
  Removes shavings and chips generated during machining or drilling, helping maintain workspace cleanliness and tool longevity.

• Smooth Part Transfer
  Perfect for shifting components between stations during assembly or packaging processes.

• Efficient Filling Solutions
  Enables rapid filling of containers or bins with bulk materials, reducing the need for manual labor.

• Fiber and Yarn Tensioning
  Facilitates controlled tensioning in fiber and yarn applications, ensuring consistent output in textile operations.

• Specialized Applications
  Useful in niche tasks like pulling wire through conduit—especially in electrical installations.

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Mob: 9740439220 Tel:  080 - 31681897, 4170 1145

www.vivekpneutech.com/

Exair ATEX Cabinet Cooler Systems Approved for Zone 2/22 Areas

 

EXAIR’s ATEX Cabinet Cooler Systems are specifically engineered for use in hazardous environments, making them ideal for UL classified Zones 2 and 22—areas where explosive atmospheres may occur infrequently or for short durations.(visit our website)

EXAIR ATEX Cabinet Coolers – Key Overview

• Certification Requirements: Must be used with a purge and vent system on the electrical panel to maintain ATEX certification
• Purge System Function: Designed to “flush” clean air into the panel, eliminating vapor and dust to create a non-hazardous environment before electrical operations begin
• Maximum Operating Pressure: Up to 8.6 BAR
• Maximum Inlet Air Temperature: 45°C
• Cooling Capacity Range:
• 1,000 to 5,600 BTU/hr
• Equivalent to 293 to 1,642 Watts
• Material Options:

• Aluminum
• 303 Stainless Steel (303SS)
• 316 Stainless Steel (316SS)

 ATEX Compliance & Cabinet Cooler Identification

• Laser Marking for Identification
  Each ATEX Cabinet Cooler is laser marked with its ATEX classification for quick and reliable reference during installation or inspection.
• ATEX Nomenclature Standards
  Classification follows the EN/IEC 60079-2 international standard for equipment used in explosive atmospheres, encompassing:
• Three distinct zones based on frequency and duration of hazardous conditions
• Two categories of materials: gas/liquid and dust
• Approved Application Zones
  EXAIR ATEX Cabinet Coolers are rated for:
• Zone 2 – Areas with gas or vapor atmospheres that occur infrequently and briefly
• Zone 22 – Dust-prone environments with low probability of hazardous concentration
• ATEX Designation Breakdown

• Gas Atmospheres:
  CE EX II 3 G Ex h IIC T3 Gc
• II: Equipment group (non-mining)
• 3 G: Category 3, suitable for gas
• Ex h: Non-electrical protection concept
• IIC: Gas group (includes hydrogen and acetylene)
• T3: Temperature class (max surface temp ≤ 200°C)
• Gc: Equipment protection level for gas
• Dust Atmospheres:
  CE EX II 3 D Ex h IIIC 200°C Dc

• 3 D: Category 3, suitable for dust
• Ex h: Non-electrical protection concept
• IIIC: Dust group (conductive dust)
• 200°C: Max surface temperature
• Dc: Equipment protection level for dust

This would include industries like oil and gas, chemical processing, pharmaceutical, and food processing plants.  Designed for quick and easy installation, the ATEX Cabinet Cooler mounts through a standard electrical knockout and maintains NEMA 4/4X integrity even in demanding environments.  Optional thermostat controls reduce compressed air usage, while cold air distribution kits ensure even cooling throughout the electrical panel.  If you’d like to discuss any of the information above, please connect with one of our application engineer by email, chat, and phone calls. 

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Mob: 9740439220 Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

   

Tea Bag Misfeeds? Not Anymore!

 The tea manufacturing company produces tea packaged in 2-inch diameter, disc-shaped tea bags. These tea bags are then placed into cans, which are subsequently sealed. During the transition from the sealing machine to the packaging section, there is a possibility that one or more tea bags may become misaligned or flipped out of position. Such misaligned tea bags need to be quickly and efficiently removed to ensure smooth operation and maintain product quality.

To address this issue, the company employs the EXAIR Model 6084, a 2" Aluminum Line Vac. This device is a highly efficient pneumatic conveyor, capable of creating a strong vacuum to remove misaligned tea bags. Positioned approximately two inches away from the line, the Line Vac effectively vacuums up any tea bag riding on top of the correctly aligned ones. The removed tea bag is redirected into a designated bin for rework or scrap, ensuring it does not disrupt the production process.

This solution demonstrates the practical application of the Model 6084 Aluminum Line Vac in a real-world manufacturing environment, showcasing its ability to enhance efficiency and maintain product quality. Would you like assistance refining this further or adding additional details?

If you have any further details about the specific problems or additional requirements, please share, and we can provide more tailored advice.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Blow off Threaded Plastic flashes by using EXAIR Nozzle

 A customer has reached out to us with a issue of removing threaded plastic flashes which can be challenging, especially when dealing with heat during production. These problems often cause the flashes to adhere more stubbornly, and open tubes might not be effective in removing them completely. Additionally, open tubes can lead to high noise levels and air consumption.

One effective solution, as we've discovered, is to use a targeted air nozzle like the EXAIR Micro Nozzle Model No.1010SS . This nozzle offers several advantages:

• Precision Aiming: Its compact design allows for precise targeting, which is essential for efficiently removing plastic flashes.
• Reduced Noise Levels: The nozzle is designed to minimize noise, making the working environment more comfortable.
• Lower Air Consumption: It is engineered to use less compressed air, resulting in cost savings and reduced environmental impact.

Model No.1010SS

The EXAIR Micro Nozzle Model No.1010SS can help mitigate the issues caused by heat, ensuring a cleaner and more efficient production process.

If you have any further details about the specific problems or additional requirements, please share, and We can provide more tailored advice.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Efficient Capsule Transport: How EXAIR 1" Aluminum Line Vac Revolutionizes Medical Manufacturing

 The EXAIR 1" Aluminum Line Vac is an efficient tool for transporting medical capsules within a manufacturing or packaging facility. Here's how it works:

A Real Time Application: A Healthcare customer uses Exair Model 6061-316 1" 316 Stainless Steel Line Vac to convey small medical capsules to a packaging station. The application was successful for the smaller capsules so the customer is now purchasing Model 6065-316 2 1/2" 316 Stainless Steel Line Vac for larger capsules.

Setup and Installation

1. Connection: Attach the Line Vac to a standard hose or pipe. The Line Vac can be easily integrated into existing systems without the need for complex modifications.

2. Compressed Air Supply: Connect the Line Vac to a compressed air source. The device uses compressed air to create a powerful vacuum.

Operation

1. Loading Capsules: Place the medical capsules in the input end of the hose or pipe. The vacuum generated by the Line Vac will draw the capsules into the system.

2. Conveying Process: The capsules are transported through the hose or pipe by the vacuum created by the Line Vac. The high-speed airflow ensures that the capsules move smoothly and quickly.

3. Delivery: At the output end, the capsules are delivered to their destination, whether it's another part of the manufacturing process, a packaging station, or a storage container.

Key Advantages

• Non-Contact Conveying: The Line Vac's vacuum-based operation ensures that the capsules are transported without direct contact, reducing the risk of damage or contamination.

• Flexibility: The system can handle capsules of various sizes and shapes, making it adaptable to different manufacturing requirements.

• Efficiency: The Line Vac can convey large quantities of capsules over long distances quickly and efficiently.

• Easy Maintenance: With no moving parts, the Line Vac requires minimal maintenance and is easy to clean, ensuring a hygienic conveying process.

Application Scenarios

• Filling Machines: Transporting capsules from storage containers to filling machines for precise dosing.

• Packaging Lines: Conveying capsules from production lines to packaging areas for sorting and packing.

• Quality Control: Moving capsules to inspection stations for quality checks before packaging.

By integrating the EXAIR 1" Aluminum Line Vac into your manufacturing or packaging facility, you can achieve a seamless, efficient, and contamination-free capsule conveying process.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Glass Lens Cleaning by EXAIR Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit

 The Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit is specifically designed for applications requiring precise and focused cleaning, such as cleaning dust from a glass lens before it's installed on a gauge. Here's a detailed look at its application:

Application Details:

1. Glass Lens Cleaning: The Gen4 Stay Set Ion Air Jet Kit delivers a concentrated and focused airstream that effectively removes dust particles from the surface of a glass lens. This ensures that the lens is clean and free from any contaminants before it is installed on a gauge, which is crucial for accurate measurements and clear visibility.

2. Static Elimination: The ionized airstream not only removes dust but also neutralizes static electricity on the glass lens. This is important to prevent any static-related issues that could affect the performance of the gauge.  

3. 

4. Precision and Control: The Stay Set Hose allows for precise positioning of the airstream, ensuring that only the targeted area (the glass lens) is cleaned without disturbing surrounding components. This is particularly useful in delicate or sensitive environments where precision is key.

5. Ease of Use: The kit is easy to install and use. The Stay Set Hose can be bent and positioned as needed, and it maintains its shape once set, providing consistent performance. The compact and rugged design makes it suitable for various industrial environments.

6. Low Air Consumption: The Gen4 Ion Air Jet operates with low air consumption, making it an efficient solution for continuous use without wasting compressed air.  

7. Gen4 Ion Air Jet Performance
   Pressure Supply		Air Consumption		Sound Level	Dissipates 5kV*
   PSIG	BAR	SCFM	SLPM	dBA	Seconds
   20	1.4	7.4	209	67	0.45
   40	2.8	11.5	325	74	0.33
   60	4.1	15.8	447	79	0.24
   80	5.5	22.0	622	82	0.18
   100	6.9	24.0	679	85	0.18
   * 6" (152mm) from target.

       

8. Quiet Operation: The device operates quietly, which is beneficial in environments where noise reduction is important.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net