Need Ultrasonic Leak Detector ! Because Leaks Won’t Find (Or Fix) Themselves

As margins get tighter and cost of manufacturing climbs, industries are looking into different areas to be more efficient.  A big focus nowadays is in their compressed air system.  Why is this?  Manufacturers are starting to realize that it takes an abundant amount of electricity to make compressed air.  That is why EXAIR manufactures compressed air products for optimization to get the best efficiency.  But what many manufacturers don’t realize is that quiet little hissing sound from there compressed air lines is costing them much money.   That is why EXAIR has the Ultrasonic Leak Detector.

When a leak occurs, it emits an ultrasonic noise.  The EXAIR Ultrasonic Leak Detector can pick this up.  It has a frequency range from 20 KHz to 100 KHz, above human hearing, so it can make the inaudible leaks, audible.  With three sensitivity ranges and LED display, you can find very minute leaks.  It comes with headphones and two attachments; the parabola attachment to find leaks up to 20 feet (6 meters) away, and the tube attachment for local proximity to define the exact location of the leak.

If you have any such type requirement at your work place, kindly contact us.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
E-mail:  p.lochan@vivekengineers.net,sales@vivekengineers.net , durga@vivekengineers.net

EXAIR Has Your Cleanup Solution!

EXAIR Has Your Cleanup Solution! The processes of manufacturing: milling, drilling, trimming, lubricating, washing, and cleaning, all create byproducts that must be quickly removed in order to maintain smooth production flow. EXAIR offers a full line of products that are specifically engineered to quickly and quietly vacuum a wide variety of material into standard drums for easy switch-out and storage. With our Reversible Drum Vac System's compressed air powered vacuum, you can fill a 55 gallon drum in less than two minutes! Its two way pumping action empties and fills drums and sumps.  Our High Lift Reversible Drum Vac's high powered vacuum is able to lift liquids up to 15 feet and fill a 55 gallon drum in less than 85 seconds. It has the extra power you need to move liquids from below grade work areas, sumps, or tanks. EXAIR's compressed air operated Chip Vac is an industrial duty vacuum designed specifically for vacuuming chips. It creates a powerful direct flow action that vacuums metal, wood, or plastic chips into an ordinary drum. The hardened, alloy construction of EXAIR's Heavy Duty Dry Vac resists wear from abrasive materials, and is designed for tough environments and heavy materials. It is ideal for fast and efficient cleaning of steel shot, garnet, metal chips, sand, and more! Our Heavy Duty HEPA Vac has been engineered to filter contaminants to HEPA requirements in dusty environments requiring frequent cleaning. It is powerfully designed to move more material with less wear! EXAIR's patented Chip Trapper offers a fast, easy way to clean chips, swarf, and shavings out of coolants and other liquids! It can be used to vacuum coolant or liquid that is filled with debris and trap all the solids in a reusable filter bag. Using EXAIR's High Lift Chip Trapper, you can pump farther, pump higher, and pump thicker liquids. It vacuums coolant or liquid that is filled with debris and traps all the solids in a reusable filter bag. Only the liquid pumps back out! If you have any such type requirement at your work place, kindly contact us. Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area,  Bannerghatta Road, Bangalore - 560 076. Ph : 080 -  2648 1309, 4170 1145 Mob : 097404 39220 E-mail:  p.lochan@vivekengineers.net,sales@vivekengineers.net , durga@vivekengineers.net

Larger 303SS Air Conveyor Converts Standard Pipe to Convey in Corrosive Environments

EXAIR’s new Type 303 Stainless Steel 2-1/2 NPT Threaded Line Vac Air Operated Conveyors convert ordinary pipe into a powerful conveying system for parts, scrap, trim and other bulk materials. They are ideal for food, chemical, pharmaceutical and medical processes or areas likely to be wet and corrosive which require the benefits of 303SS including excellent chemical and corrosion resistance, performance in higher temperatures, long service life and low maintenance. Their larger size makes them perfect for conveying bigger parts and large volumes of material over long distances. The Threaded Line Vac is designed to attach to standard plumbing pipe couplers, making it easy to build a complete system using common pipe and fittings that are readily available.

Threaded Line Vac Conveyors eject a small amount of compressed air to produce a vacuum on one end with high output flows on the other. Response is instantaneous and regulating the compressed air pressure provides infinite control of the conveying rate. Applications include scrap trim removal, material conveying, part transfer, fiber tensioning and filling operations.

2-1/2 NPT 303SS Threaded Line Vacs are CE compliant and meet OSHA pressure requirements. The complete size range is 3/8 NPT through 3 NPT. Threaded Line Vac models are also available in type 316 stainless steel for even more demanding high temperature, corrosive and hygienic environments. Visit www.vivekengineers.net  for the large variety of Air Operated Conveyors available including Light Duty, Standard, Threaded, Heavy Duty and Sanitary Flange. 

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 - 4170 1145
Mob : 097404 39220
Email: p.lochan@vivekengineers.net, sales@vivekengineers.net , durga@vivekengineers.net

How Exair Air Nozzles Work

Air Nozzles use the Coanda effect to amplify compressed airflow up to 25 times or more. As illustrated on the right, compressed air (black arrows) is ejected through a series of nozzles on the outer perimeter. As the air travels along the outer wall of the nozzle, surrounding air (blue arrows) is entrained into the stream. The air stream that results is a high volume, high velocity blast of air at minimal consumption. The air is always ejected so it can vent safely, well below OSHA dead end pressure requirements, should the nozzle end be blocked.

Selecting The Right Air Nozzle

EXAIR manufactures a wide selection of Air Nozzles and Jets, which are divided into two groups. The first group includes Air Nozzles and Jets that deliver force up to 22 ounces (624 grams) and are suitable for most applications. The second group includes Air Nozzles that produce high force up to 23 lbs (10.43 kg) where additional reach and force are required.

• Type 303 Stainless Steel- high temperatures and corrosive environments. Max temp 800°F (426°C)
• Type 316 Stainless Steel- high temperatures, corrosive environments, and mechanical wear. Max temp 1000°F (538°C)
• Brass- general purpose applications. Max temp 400°F (204°C)
• Zinc aluminum alloy- general purpose applications. Max temp 250°F (121°C)
• PEEK- replaces metals in harsh environments. Off ers chemical resistance, non-marring. Max temp 320°F (160°C)

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
Email: p.lochan@vivekengineers.net, sales@vivekengineers.net , durga@vivekengineers.net

Six Steps To Optimizing Your Compressed Air System

Step 1: Measure the air consumption to find sources that use a lot of compressed air.
Step 2: Find and fix the leaks in your compressed air system.
Step 3: Upgrade your blowoff , cooling and drying operations using engineered compressed air products.
Step 4: Turn off the compressed air when it isn’t in use.
Step 5: Use intermediate storage of compressed air near the point of use.
Step 6: Control the air pressure at the point of use to minimize air consumption.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Sanitary Flange Line Vacs Ease Installation and Cleaning for Chemical, Pharmaceutical and Food Systems

EXAIR’s Sanitary Flange Line Vac™ is the best way to convey material through systems which require frequent or mandatory cleaning. The ISO 2852 compatible sanitary flanges limit areas where bacteria can grow and help prevent contamination. Made from type 316 stainless steel to provide maximum hygiene and corrosion resistance, these Line Vacs are available in 1-1/2", 2", 2-1/2" and 3" flange sizes. Flanged Line Vacs convert flanged piping systems into a powerful conveyor for product, parts, scrap, trim and other bulk materials. Their larger throat size makes them perfect for conveying bigger parts and large volumes of material over long distances.

Sanitary Flange Line Vac Conveyors eject a small amount of compressed air to produce a vacuum on one end with high output flows on the other. Response is instantaneous and regulating the compressed air pressure provides infinite control of the conveying rate. Applications include material conveying, part transfer and filling operations. 

All EXAIR Line Vacs are CE compliant, meet OSHA pressure requirements, and are ready to ship from stock. Additional families of Line Vac are available to fit hose, tube or threaded pipe. Many smaller sizes are available down to 3/8" hose or 3/8 NPT threads and large hose or pipe sizes up to 6". Many materials are available including aluminum, type 303 and type 316 stainless steel.

If you have any such type requirement at your work place, kindly contact us.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
E-mail:  p.lochan@vivekengineers.net,sales@vivekengineers.net , durga@vivekengineers.net

Exhaust of Welding Fumes by using EXAIR 2″ Super Air Amplifier

While most applications utilize the outlet flow of the Super Air Amplifier to blow off or cool a part or material, the ability of the Super Air Amplifier to entrain large amounts of ambient air can also be utilized to convey light materials or to draw in dust, smoke, or fumes from the surrounding environment.

Recently a customer had an application to install the Model 120022 Super Air Amplifier in welding booths. They did have a current fume extraction system in place, but due to the distance between the vent hoods and the operation some of the fumes were still not being captured. The suggestion was to install a 2” Model 120022 at each booth near the origin of the welding fumes. As the exhaust side of the Super Air Amplifiers come in sizes of ¾”, 1-1/4”, 2”, 4”, and 8” the exhaust flow can be ducted with standard size hose. The placed a 2” ID hose onto the exhaust of the Super Air Amplifier which allowed the fumes to be captured into the intake of the amplifier and be carried towards the vent hood.

https://www.vivekengineers.net/exair-products/air-amplifiers.html

This eliminated a safety issue for the operators and was much less expensive than redesigning the entire welding booths and current extraction system. With no moving parts to wear out, the Super Air Amplifier requires absolutely zero maintenance when supplied with clean, dry compressed air. After installing onto each of their welding booths, operators were pleased with the performance and we were able to eliminate the safety hazard for this facility.

With a range of different sized Super Air Amplifiers as well as a line of Adjustable Air Amplifiers, EXAIR has a solution for you if you need to move A LOT of air for a variety of reasons.

If you have any such type requirement at your work place, kindly contact us.
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Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
Mob : 097404 39220
E- mail:  p.lochan@vivekengineers.net,sales@vivekengineers.net , durga@vivekengineers.net