EXAIR Line Vac 3" used for transferring trimmed/shaved seat foams

Recently one of our customer contacted our Vivek Engineers  office , for conveying their trimmed/shaved seat foams to waste collection bin from production line. Our application engineer suggested them to go for Exair Line Vac for their applications. Eventually they are satisfied by using EXAIR Line Vac 3"  for transferring trimmed/shaved  seat foams to waste collection.

Ion Air Cannon

EXAIR's Ion Air  Cannon neutralizes static electricity and cleans at distances up to 15 feet (4.6m) with no moving parts. It is ideal for those hard to reach spaces or confined areas that require a concentrated flow of static eliminating ions. With an optional pressure regulator, the air volume and velocity are infinitely adjustable over a wide range, for light to heavy duty applications.
The Ion Air Cannon will maximize ionized airflow .

while minimizing compressed air consumption. A small amount of compressed air is used to entrain a high volume flow of surrounding air. This combined stream is ionized by an emitter point (shockless) and delivered to the charged surface. A hose or tube can be connected to the air intake of the Ion Air Cannon to draw quality air from another area. It requires only 10 PSIG (0.7 BAR) for most applications.

The compact design saves bench space and allows mounting in confined areas. The sturdy stand is pre-drilled and can be wall, bench or machine mounted. It incorporates a swivel adjustment for directing the airflow.

Threaded Line Vacs Low Cost Conveyor Uses Ordinary Pipe!

EXAIR’s Threaded Line Vac air operated conveyor takes an ordinary pipe and converts it into a powerful conveying system.  A fast, low cost way to convey items such as pellets, scrap trim, bulk solids, chips, paper, small parts, sawdust, granules, and so much more. The Threaded Line Vac attached easily to plumbing pipe couplers, like PVC or iron, making it easy to build a complete system with parts readily available from your local supply house or hardware store.
The Threaded Line Vac are ideally suited for conveying large volumes of materials over long distances.  Like the standard, smooth bore ended Line Vacs, the unit works by ejecting a small amount of compressed air to produce a vacuum suction on the inlet side and a high output flow from the outlet side.  By using a pressure regulator to control the compressed air supply pressure, the rate of conveyance can be controlled to match the application needs, while minimizing the compressed air usage.

Models are available from 3/8 NPT to 3 NPT with materials of construction of aluminum and types 313 and 316 stainless steels (excellent corrosion resistance.)  High temperature versions of the stainless steel Threaded Line Vacs are available as well, for temperatures up to 900°F.
For those processes requiring the highest rates of conveyance over the longest distances and/or the most abrasive of materials, the Heavy Duty Threaded Line Vac is the right choice.  Designed with the most rugged industrial processes and applications in mind, the special hardened alloy construction helps prevent premature wear that could occur with standard aluminum or stainless steel models, under the harshest of conditions.  The performance has been boosted, to be able to convey more material, over longer distances and higher vertical rises.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Gen4 Ion Air Gun

In  industrial processes, static electricity can lead to a variety of problems like printing errors, harmful shock, damaged product or shorted life for electrical components.  We offer a wide range of Exair static eliminating products that can help control this nuisance and restore material to an electrically balanced state.When it comes to a static causing problems with a manual operation, Exair Gen4 Ion Air Gun is the preferred choice. The Gen4 Ion Air Gun incorporates a thumb trigger air gun with an ionizer attached to deliver a bulk of positive and negative ions to quickly eliminate the surface charge of a material, up to 5kV in only 0.18 seconds, when operated at 80 PSIG.

The Model # 8193 Gen4 Ion Air Gun is having a 10′ flexible armored and electromagnetic shielded cable to protect against potential damage in an industrial setting. (special length cables up to 50′ are available if needed).  The cable assembly can also be easily removed for cleaning or replacing of the stainless steel emitter point, allowing for worry free, proper operation.The Gen4 Ion Air Gun is UL recognized for the US and Canada and CE compliant, meeting the product requirements for items being sold in European markets. It also meets 2 important OSHA directives relating to the safe use of compressed air. The first being OSHA Standards 29 CFR 1910.242(b), requiring that the outlet pressure of an open pipe, nozzle, air gun, etc., when used for cleaning purposes, must remain below 30 PSI when dead-ended. The second being Standard 29 CFR 1910.95(a), protecting workers from potential injury related to dangerous sound levels of 90 dBA or higher. Additionally, the Gen4 Ion Air Gun is RoHS compliant as well.

They are designed to be used with our Gen4 Power Supplies, Model # 7960 with 2 outlets or the Model # 7961 with 4 outlets for powering multiple ionizers. The Gen4 Power Supplies are selectable voltage, 115VAC or 230VAC, and feature a 6′ modular power cord and lighted power switch.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

The Cold Gun And Chip Vac can be used to Simplify Plastics Machining

A plastics manufacturer who was needing some solutions for problem areas in their production processes. The company imports their machines from overseas and they are outfitted with a coolant based, quench system for the tooling. They were wanting to get away from using coolant as the parts were absorbing liquid, causing them to swell, not to mention the mess they were creating, requiring more time and labor to dry and clean the parts manually.
For the first application, replacing the messy misting system, Exair's Application Engineer recommended the customer use Exair's Cold Gun System, Model # 5215. The Cold Gun uses Vortex Tube technology to produce a cold air stream 50°F lower than the incoming compressed air supply temperature. For example, if your supply air was ambient 70°F, you would effectively see 20°F air at the exhaust. This clean, cold air stream can be easily directed to the needed area to prevent any warping or other damage related to heat, while also blowing away the machined fines.

Model # 5215 – includes the Cold Gun, Single Point Hose Kit, 3/8″ Cone Nozzle, 1-1/4″ Fan Nozzle and Filter Separator

The second part of the process involved the recovery of the plastic scrap and chips created during the machining process. Once again, EXAIR has the ideal solution with Exair Chip Vac, Industrial Vacuum. The Chip Vac creates a powerful vacuum, with no moving parts or motors to wear out, making them virtually maintenance free. The Chip Vac is designed to vacuum dry or wet chips and collect them in a standard, open-top steel drum. Systems are available in 5, 30, 55 or 110 gallon capacities.

From small area clean up to larger scale processes, the Chip Vac has you covered

To discuss how EXAIR products might help improve your machining process, kindly contact us.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

CONTACT PERSON :

Mr. Durga Madhab Praharaj - Sales & Operations Manager
Mob : 097404 39220. E -mail : durga@vivekengineers.net

Super Air Knives vs. Other Alternatives

There are many ways to blowoff, cool, and/or dry materials.  A few of these methods are the drilled pipe, an array of flat nozzles, using a blower driven air knife and the EXAIR Super Air Knife.  We’ll examine each in further detail, for blowoff of water after a bottling cleaning operation.  Testing was done at 60 PSIG of supply pressure.  The blower utilized a 10 hp motor and was a centrifugal type spinning at 18,000 RPM.  Sound levels were taken with product not present to test the sound of each of the blowoff types.

Drilled pipe is a common blowoff because it is very inexpensive and easy to make.  But drilled pipe performs poorly.  The low cost to make the drilled pipe is quickly outpaced by the inefficiency and high compressed air costs.  The holes are easily blocked and the noise level is excessive, both of which violate OSHA requirements.  Also, the air pattern across the length can be very inconsistent, with areas of low flow and areas of turbulent flow.
Flat air nozzles installed along a length of pipe is another inexpensive option, but it can be a poor performer.  The flat nozzles are available in many materials, from many manufacturers.  The flat nozzles do offer some efficiencies, but similar to drilled pipe, the operating costs and noise levels are high. Air pattern across the length can be inconsistent with areas of high and low flows, leading to incomplete drying or cooling. Also, many of these nozzles are made from plastic material which breaks or cracks when it it hit which causes additional expense and maintenance to replace broken nozzles.
A blower air knife can prove to be an expensive and noisy option.  Typically, the initial purchase price is high.  Operating costs are lower than the drilled pipe and flat nozzles and in line with the Super Air Knives.  The blowers can be very large and space for two 3″ diameter hoses requires extra mounting space compared to low profile other options. Noise levels are high, at 90 dBA.  Annual costs for bearing and filter maintenance can be significant.
EXAIR Super Air Knives performed exceptionally well in removing the water in one pass due to the strong, laminar flow of air.  Sound level was low at just 69 dBA, well within OSHA requirements for an hour 8 hour exposure time. Safe operation is assured, as the Super Air Knife design cannot be dead-ended.  Maintenance costs are low, as the Super Air Knife has no moving parts to breakdown or wear out.

Ultimately, the Super Air Knife is a low cost way to blowoff, dry, clean and cool.
Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Super Blast Safety Air Guns: Powerful & OSHA Compliant

In some applications the force from a Heavy Duty, Soft Grip, VariBlast, or Precision Safety Air Gun may not be quite enough to get the job done. Not to worry! EXAIR’s Super Blast Safety Air Guns use our Super Air Nozzle Clusters and Large Super Air Nozzles and turn them into a handheld gun with the same strong blowing force.

The Super Blast Safety Air Guns are comfortable to hold with a soft foam grip. They’re safe to operate with all of the Super Blast Safety Air Guns incorporating EXAIR’s OSHA compliant nozzles and clusters. In addition, they also have a spring-loaded manual valve that will automatically shut off the compressed air if accidentally dropped.