Adjustable Spot Cooler Keeps Garment Industry Needle Cutter Cool

EXAIR has very good cooling component called Adjustable Spot Cooler. It works with the compressed air and it delivers very cooled/chilled air. The same one we have recommended to Garment industry where they  have stalks/bunches of layers of Synthetic fabrics to be cut as per their size and design. The CNC needle cutter machine needs to cut the design and bunches of layers. During the process the needle cutter gets heated-up, so the synthetic fabric layers stick each other. We recommended 3925-Adjustble spot cooler (Temp. adjustable), Dual point hose kit (targeting cool air position) and Air Filter (controls contaminated air). After mounting our Adjustable Spot Cooler System the needle cutter gets cool and fabric stick rate reduced  drastically.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Coolant and Oil Blowoff

A manufacturer of shock absorbers for automobiles and motorcycles, as well as steering systems for automobiles is cutting solid rod at the beginning of their process. They have a problem with carryout of the coolant and oil used in the cutting process. Once the part is cut, it is ejected from the machine and takes a bit of these materials with it. The problem is the coolant makes a rather large mess in the area around the machine and also causes them to have to re-fill the cutting coolant often. So, they have decided to use a Model 2402 2" (51mm) Super Air Wipe to blow the rods off as they are being ejected from the machine.

The Super Air Wipe blows the coolant/oil mixture back into the machine, off the rod. The benefit is that there is no subsequent handling of the rod after ejection in order to clean it any further. The work area is cleaner and the coolant level does not need to be topped off as often now. This area had previously been identified as a problem area that needed too much human intervention as the process of making shocks and struts is highly automated.

Super Air Wipe eliminates the possibility of smoke

The Super Air Wipe eliminates the possibility of smoke during machining by wiping hydraulic oil from the bar stock as it enters the chuck.

Th e Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless steel

shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm).

Temperature: Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures to 800°F (427°C).

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
TeleFax : 080- 2648 1309.
E- mail : sales@vivekengineers.net , durga@vivekengineers.net

Exair Air Wipes- Blowoff, dry, clean and cool pipe, cable, extruded shapes, hose, and wire!

EXAIR’s Super Air Wipe provides a uniform 360° airstream that is ideal for blowoff , drying, cleaning and cooling of pipe, cable, extruded shapes, hose, wire and more.

Cooling Extruded Tubing:

The Problem:

The extruded product, being hot and pliable, would slump and produce a crooked length of tubing. The customer tried using a series of rollers to support the extrusion until it cooled enough to become stiff . This helped somewhat, but they still experienced slump between rollers. The end product still would not meet customer specifications.

The Solution: :

Using a Model 2401 1" (25mm) Super Air Wipe positioned between two rollers, the product was cooled enough to maintain rigidity. Adding another set of Air Wipe/rollers, they were able to extrude even faster.

Standard Air Wipe

The Standard Air Wipe is a good choice when the added durability of stainless steel screws, shims and hose are not required. The Standard Air Wipe uses coated screws, plastic shims and a general purpose PVC coupling air hose on sizes up to 4" (102mm). The Standard Air Wipe is a good choice when the added durability of stainless steel screws, shims and hose are not required. The Standard Air Wipe uses coated screws, plastic shims and a general purpose PVC coupling air hose on sizes up to 4" (102mm). Super Air Wipe Specifications: The Super Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available. Standard Air Wipe Specifications: The Standard Air Wipe is available with throat diameters (I.D.) of 3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available. Contact us for more information With Best Regards Padmalochan Nayak Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, Bannerghatta Road, Bangalore - 560 076. Ph : 080 -  2648 1309, 4170 1145 E- mail:p.lochan@vivekengineers.net  sales@vivekengineers.net  durga@vivekengineers.net

Clean and Blow off Water Particles from wire by 2" High Power Flat Super Air Nozzle

Our Exair Air Nozzles are engineered Air Nozzles which are  simple solutions to reduce excessive air consumption and noise levels on compressed air blow off operations.

Recently one of our customer contacted us regarding blow off operation. In their production process, they had to remove water particles from their wires. Generally we have three types of  Exair products  such as Air Knife, Air Wipes and Air Nozzles  to blow off, clean and dry  operations. As per their application requirement, we suggested  to go for  either 2" High Power Flat Super  Air Nozzle or Air Knife. After a scheduled demonstrations in their work station, they were satisfied with the  2" High Power Flat Super  Air Nozzle as it is having better performance.

2" High Power Flat Super  Air Nozzle

Model HP1125 1/4 NPT female
Material: Zinc Aluminum alloy
Model HP1125SS 1/4 NPT female
Material: Type 316 Stainless Steel

EXAIR 2" High Power Flat Super Air Nozzles produce a flat 2" (51mm) wide airstream
with a strong blowing force of 2.2 pounds (1,134 grams). The adjustable force is more than three times that of ordinary air nozzles. It uses EXAIR’s patented technology to maximize entrained airflow while reducing noise levels.

If your industry is needing such type of blow off and clean operations  then kindly contact us in below provided contact details and we are having a wide Air Nozzles.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
E- mail :p.lochan@vivekengineers.net,  sales@vivekengineers.net , durga@vivekengineers.net

Cold Gun Aircoolant System

The Cold Gun Aircoolant System produces a stream of clean, cold air at 50°F (28°C) below supply air temperature. Operation is quiet and there are no moving parts to wear out.
It will remove heat to prolong tool life and increase productivity on machining operations when liquid coolants cannot be used.

Applications:Tool sharpening, Drill and cutter grinding, Routing, Plunge and form grinding, Milling, Surfacegrinding, Drilling, Tire grinding, Band sawing, Plastic machining, Laser cutting, Chill rolls, Setting hot melt adhesives etc.

Vivek Engineers#22, 1st Floor, 1st Cross, Adj. to IIMB Compound, Bilekahalli Indl. Area, 
Bannerghatta Road, Bangalore - 560 076.
Ph : 080 -  2648 1309, 4170 1145
email: p.lochan@vivekengineers.net, sales@vivekengineers.net

EXAIR Heavy Duty Dry Vac: Overview

Whenever we go for industrial vacuums, a common thinking comes to mind wheather it would be nice to have a durable, long lasting vacuum that is quiet. There is such a vacuum that has these qualities; the EXAIR Heavy Duty Dry Vac System.  This vacuum system has no moving parts, no motors to fail, or bearings to wear.  They only require compressed air to operate.  The Heavy Duty Dry Vac is used to vacuum solid materials like plastic, sand, and even denser materials like steel shot.  The vacuum pumps are made from a hardened alloy construction to resist wear and abrasion, and it is designed to generate a strong vacuum level measuring -60” H2O (-15 KPa) at 80 PSIG (5.5 Bar).  To accommodate the multiple types of industrial applications, EXAIR provides the Heavy Duty Dry Vac Systems with different options and drum sizes.

The unique design of the Heavy Duty Dry Vac is incorporated in the modified lid that will fit onto a standard 55-gallon, 30-gallon, or 110-gallon drum (209L, 114L, or 418L respectively).  A 0.1-micron filter bag mounts in the center of the lid to allow excess air to escape and to contain the contamination inside the drum.  The large surface area of the filters allows for extended use before replacement while the high efficiency will keep the fine particles from re-entering the environment.  Under the drum lid, EXAIR used some features to help reduce the noise level even further.  We added a silencing foam and an extended hose.  This will muffle the noise and direct the contamination toward the bottom of the drum.  With these additional features, the noise level is only 82 dBA at 80 PSIG (5.5 bar).  Measure that against any electric vacuum.

The Heavy Duty Dry Vac Systems come in three different options to best fit your application.  The standard option comes with the drum lid described above and a latching ring to attach to the drum.  It also comes with 10 feet (3m) of an anti-static hose, 20 feet (6m) of a compressed air hose, an aluminum chip wand, a hose hanger, a gauge, and a manual operational valve.  This option is available with three different drum sizes.  For example, model 6197 is for the 55-gallon drum (209L), model 6197-30 is for the 30-gallon drum (114L) and model 6197-110 is for the 110-gallon drum (418L).