Efficient Capsule Transport: How EXAIR 1" Aluminum Line Vac Revolutionizes Medical Manufacturing

 The EXAIR 1" Aluminum Line Vac is an efficient tool for transporting medical capsules within a manufacturing or packaging facility. Here's how it works:

A Real Time Application: A Healthcare customer uses Exair Model 6061-316 1" 316 Stainless Steel Line Vac to convey small medical capsules to a packaging station. The application was successful for the smaller capsules so the customer is now purchasing Model 6065-316 2 1/2" 316 Stainless Steel Line Vac for larger capsules.

Setup and Installation

1. Connection: Attach the Line Vac to a standard hose or pipe. The Line Vac can be easily integrated into existing systems without the need for complex modifications.

2. Compressed Air Supply: Connect the Line Vac to a compressed air source. The device uses compressed air to create a powerful vacuum.

Operation

1. Loading Capsules: Place the medical capsules in the input end of the hose or pipe. The vacuum generated by the Line Vac will draw the capsules into the system.

2. Conveying Process: The capsules are transported through the hose or pipe by the vacuum created by the Line Vac. The high-speed airflow ensures that the capsules move smoothly and quickly.

3. Delivery: At the output end, the capsules are delivered to their destination, whether it's another part of the manufacturing process, a packaging station, or a storage container.

Key Advantages

• Non-Contact Conveying: The Line Vac's vacuum-based operation ensures that the capsules are transported without direct contact, reducing the risk of damage or contamination.

• Flexibility: The system can handle capsules of various sizes and shapes, making it adaptable to different manufacturing requirements.

• Efficiency: The Line Vac can convey large quantities of capsules over long distances quickly and efficiently.

• Easy Maintenance: With no moving parts, the Line Vac requires minimal maintenance and is easy to clean, ensuring a hygienic conveying process.

Application Scenarios

• Filling Machines: Transporting capsules from storage containers to filling machines for precise dosing.

• Packaging Lines: Conveying capsules from production lines to packaging areas for sorting and packing.

• Quality Control: Moving capsules to inspection stations for quality checks before packaging.

By integrating the EXAIR 1" Aluminum Line Vac into your manufacturing or packaging facility, you can achieve a seamless, efficient, and contamination-free capsule conveying process.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Glass Lens Cleaning by EXAIR Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit

 The Model 8194-9362 Gen4 Stay Set Ion Air Jet Kit is specifically designed for applications requiring precise and focused cleaning, such as cleaning dust from a glass lens before it's installed on a gauge. Here's a detailed look at its application:

Application Details:

1. Glass Lens Cleaning: The Gen4 Stay Set Ion Air Jet Kit delivers a concentrated and focused airstream that effectively removes dust particles from the surface of a glass lens. This ensures that the lens is clean and free from any contaminants before it is installed on a gauge, which is crucial for accurate measurements and clear visibility.

2. Static Elimination: The ionized airstream not only removes dust but also neutralizes static electricity on the glass lens. This is important to prevent any static-related issues that could affect the performance of the gauge.  

3. 

4. Precision and Control: The Stay Set Hose allows for precise positioning of the airstream, ensuring that only the targeted area (the glass lens) is cleaned without disturbing surrounding components. This is particularly useful in delicate or sensitive environments where precision is key.

5. Ease of Use: The kit is easy to install and use. The Stay Set Hose can be bent and positioned as needed, and it maintains its shape once set, providing consistent performance. The compact and rugged design makes it suitable for various industrial environments.

6. Low Air Consumption: The Gen4 Ion Air Jet operates with low air consumption, making it an efficient solution for continuous use without wasting compressed air.  

7. Gen4 Ion Air Jet Performance
   Pressure Supply		Air Consumption		Sound Level	Dissipates 5kV*
   PSIG	BAR	SCFM	SLPM	dBA	Seconds
   20	1.4	7.4	209	67	0.45
   40	2.8	11.5	325	74	0.33
   60	4.1	15.8	447	79	0.24
   80	5.5	22.0	622	82	0.18
   100	6.9	24.0	679	85	0.18
   * 6" (152mm) from target.

       

8. Quiet Operation: The device operates quietly, which is beneficial in environments where noise reduction is important.

For more information, visit our website (www.vivekengineers.net ) or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

Vivek Pneutech Solutions Pvt. Ltd. #22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net Tel:  080 - 31681897, 4170 1145

www.vivekengineers.net

Wishing You a Prosperous and Happy New Year 2025 from Our Team

 

Wishing You a Merry Christmas 2024: Joy, Love, and Cheer! 🎄✨

 

Exair Air Knives - Efficient Blowoff Solutions

In this issue, we're excited to spotlight our ExairAir Knives, the ultimate solution for efficient blowoff, cooling, drying, and cleaning applications.

What Makes Exair Air Knives Stand Out?

• Super Air Knife : With a 40:1 air amplification ratio, it provides the best performance, making it the most efficient choice for all applications. Read more
• Standard Air Knife: Offers a 30:1 air amplification ratio, providing good performance at a lower cost. Read More
• Full-Flow Air Knife: Ideal for tight spaces with a 30:1 air amplification ratio, balancing performance and cost. Read More

Applications and Benefits

Our Air Knives are perfect for conveyor cleaning, part drying, scrap removal, pre-paint blowoff, and cooling wide webs. They deliver a uniform sheet of laminar airflow with hard-hitting force while remaining exceptionally quiet.

For more information, visit our website (www.vivekengineers.net)or contact our Application Engineers for personalized solutions. Don't forget to follow us on social media for updates and insights!

New Intellistat Ion Air Gun for Static Elimination in Sensitive Processes

EXAIR's Intellistat® Ion Air Gun is a handheld and lightweight solution to static elimination in clean processes, electronic test facilities, laboratories and clean rooms. Rated Class 5 for ISO 14644-1 and controlled environments, the Intellistat has secured a patent highlighting it’s unique design and operation that represents EXAIR’s continued advancement in clean room static elimination.

            The Intellistat was designed to consume minimal compressed air while simultaneously delivering precise blow-off, and exceptional static decay rates. Intended for cleanrooms and processes sensitive to particulate or static, the Intellistat produces clean, ionized airflow that is essential in removing troubling dust or static charges without compromising production. Made from durable static dissipative polycarbonate, the Intellistat assures its usefulness in applications requiring non-conductivity such as circuit board or electronics manufacturing, as well as blowoff applications like cleaning lenses or removing debris from medical products. It also features LED lights to ensure proper functionality and a lightweight frame for prolonged use.

The Intellistat is a low maintenance solution that is UL listed and CE compliant, adding to a long line of EXAIR static eliminator products including Super Ion Air Knives, Ion Air Cannons, Ion Air Guns, Ionizing Bars and Ionizing Points and more. 

Other Static Eliminators Pruducts

 

Gen4 Ion Air Gun Exair-USA Read More +   Gen4 Super Ion Air Wipe Exair-USA Read More + Exair Static Eliminator Family Gen4 Ionizing Bar Exair-USA Read More +

Vivek Pneutech Solutions Pvt. Ltd.

#22, 1st Floor, 1st Cross, Bilekahalli Indl. Area Adj. to IIMB Compound, Bannerghatta Road, Bangalore - 560 076. Email: sales@vivekengineers.net, p.lochan@vivekengineers.net Tel: 080 - 31681897, 4170 1145 www.vivekengineers.net

The Ultimate Guide to Exair Gen4 Ionizing Bars: How They Work and Why Your Industry Needs Them

 In industries where static electricity causes operational disruptions, quality issues, or safety concerns, finding an efficient solution is crucial. Enter Exair Gen4 Ionizing Bars—a powerful and reliable tool for static control. Let’s dive into what makes these bars indispensable for modern industrial environments.

What Are Exair Gen4 Ionizing Bars? 

Exair Gen4 Ionizing Bars are anti-static devices that neutralize static electricity on surfaces. Designed for applications where unwanted static can lead to operational inefficiencies, product contamination, or even safety risks, these bars eliminate the charge by emitting ions that neutralize static buildup.

How Do Exair Gen4 Ionizing Bars Work?

The electromagnetically shielded power cable (1) carries the 5kVrms power supply output to each inductively coupled stainless steel emitter point (2) of the Gen4 Ionizing Bar. An integrated ground wire (3) within the power cable creates a discharge path from the emitter points to the bar channel (4). The discharge at each emitter charges the molecules of the gases of the surrounding room air, resulting in a shower of ions that are positively and negatively charged (5). If the material surface has a negative charge, it will attract the positive ions from the Gen4 Ionizing Bar and become balanced or neutralized. If the material surface has a positive charge, it will attract the negative ions from the Gen4 Ionizing Bar to become balanced or neutralized. The voltage potential at each emitter is high enough to ionize the surrounding air without generating a shock when any of the emitters are touched.

Key Features of Exair Gen4 Ionizing Bars

1. Efficient Static Neutralization: Exair Gen4 Ionizing Bars provide fast and effective static elimination, which improves product quality and reduces downtime.

2. Variety of Sizes: Available in different lengths, these bars can be customized for various industrial applications, ensuring the right fit for your needs.

3. Durable Construction: Built with rugged materials, Exair Gen4 Ionizing Bars are designed to withstand harsh industrial environments, offering long-lasting performance.

4. Maintenance-Free Operation: With no moving parts and minimal upkeep required, Exair Gen4 Ionizing Bars are designed for long-term operation without frequent intervention.

5. Safe to Use: These Gen4 Ionizing Bars are armored with rugged metal and electromagnetically shielded cable, ensuring they are safe for use in sensitive environments, including those where electronic components are present.

Industries That Benefit from Exair Gen4 Ionizing Bars

1. Plastics Manufacturing: In plastic molding and film extrusion processes, static can cause dust and debris to cling to surfaces, degrading product quality. Ionizing bars eliminate these issues, improving the finish and clarity of the products.

2. Printing and Packaging: Static can cause materials to stick together or misalign, leading to jams or inaccurate cuts. Exair Gen4 Ionizing Bars ensure smooth handling and reduce waste caused by static-related errors.

3. Textile Industry: In textile production, static buildup can attract dust and dirt, leading to contamination. By neutralizing static, ionizing bars help maintain cleanliness and quality.

4. Electronics Assembly: Static discharge can damage sensitive electronic components. Exair Gen4 Ionizing Bars eliminate the risk of electrostatic discharge (ESD), protecting both components and workers.

Benefits of Using Exair Gen4 Ionizing Bars

1. Enhanced Product Quality: By eliminating static, you reduce the risk of contamination and defects, leading to higher-quality products.

2. Increased Operational Efficiency: With reduced static-related downtime, your production lines can run more smoothly, increasing throughput.

3. Cost Savings: Less downtime, fewer defects, and reduced waste all contribute to cost savings in the long run.

4. Improved Safety: In some cases, static buildup can create unsafe working conditions, especially in environments where flammable materials are used. Exair Gen4 Ionizing Bars help mitigate these risks.

Exair Gen4 Ionizing Bars Specifications

EXAIR Model 7960 or 7961 Gen4 Power Supply (5kV) is required for Gen4 Ionizing Bar operation. 

Certifications:        Gen4 Ionizing Bars and Gen4 Power Supplies are UL Component Recognized to

                                 U.S. and Canadian safety standards, and are CE and RoHS compliant.

Electrical:                For use with 5 kVrms, 5 milliamperes (max.) power supply.

Electrical Hazard:  Gen4 Ionizing Bars are shockless (less than 40 microamperes short circuited).

Do not use near flammable materials or gases.

Materials of Construction

Metal Parts:             Aluminum

Plastic Parts:           UL rated 94 HB

Emitters:                  Stainless Steel

Maximum Ambient Temperature: 165°F (74°C)

Would you like more detailed information or have specific questions about its operation or applications?

Please Click Here to visit our website.

Vivek Engineers #22, 1st Floor, 1st Cross,  Bilekahalli Indl. Area, Adj. IIMB Compound,  Bannerghatta Road, Bangalore - 560 076  Ph : 080 - 31681897, 4170 1145 Email: sales@vivekengineers.net            p.lochan@vivekengineers.net