One of our Customers required Plunger cleaning
Customer was using open tube for air blowing for long duration. It was consuming more air for cleaning and it was noisy too. The Plunger is around 4” circular and the inner bore ¼”. Customer needs to drain out oily plunger after lifting it out from oil bin. They need to clean exterior and interior bore simultaneously in 2 to 3 seconds cycle at 4 to 4.5 Bar pressure.
Pneumatic solution
We have made an Air Nozzle System which includes 1122- 2” Flat Super Air Nozzle for exterior cleaning and 1109ss-Pico Super Air Nozzle for inner bore 360˚ cleaning. We have made a system when foot pedal valve is turned on the Air Nozzle it will blow enough force to get plunger cleaned as per customers desired cycle i.e. 2 to 3 seconds, the plunger got drained out from oil for further Pneumatic/Dry test. The Air Nozzle system which we have mounted in closed cabin prevent oil splashes around drying area and the drained oil which falls on the sponge which have placed inside the closed cabin, the drained oil is recollected into oil bin on every shift.
Advantages
Customer was using open tube for air blowing for long duration. It was consuming more air for cleaning and it was noisy too. The Plunger is around 4” circular and the inner bore ¼”. Customer needs to drain out oily plunger after lifting it out from oil bin. They need to clean exterior and interior bore simultaneously in 2 to 3 seconds cycle at 4 to 4.5 Bar pressure.
Pneumatic solution
We have made an Air Nozzle System which includes 1122- 2” Flat Super Air Nozzle for exterior cleaning and 1109ss-Pico Super Air Nozzle for inner bore 360˚ cleaning. We have made a system when foot pedal valve is turned on the Air Nozzle it will blow enough force to get plunger cleaned as per customers desired cycle i.e. 2 to 3 seconds, the plunger got drained out from oil for further Pneumatic/Dry test. The Air Nozzle system which we have mounted in closed cabin prevent oil splashes around drying area and the drained oil which falls on the sponge which have placed inside the closed cabin, the drained oil is recollected into oil bin on every shift.
Advantages
- The Air Nozzles are OSHA Certified and consumes less air. So the air deliver will be 25 times more.
- Less Noise as per OSHA requirement
- Drain oil can be collected.
- The Super Air Nozzle system is maintenance free.
- Uses of Super Air Nozzle will save Compressed Air energy. So, the investment can be recovered in a sort span of time.
Contact:
Mr. Durga Madhab Praharaj - Sales & Opearations Manager.
Mob : 097404 39220. E -mail : durga@vivekengineers.net
Mob : 097404 39220. E -mail : durga@vivekengineers.net
Website: www.vivekengineers.net
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