This application was nice and easy.
The end customer produces a variety of copper pipes mainly
for export. The diameters range from 6 mm to 105 mm and can be up to 6 meters
in length. When cut, chips from the cutting process end up inside the pipes as
they are processed into bundles.
Currently, the end customer is using a 2 ft. long piece of ¾
pipe with a valve to blow the chips out from one end to the other. This method
proves to be quite dangerous from health and safety point. The noise produced
is quite obnoxious and when in use, the compressed air used is obviously
excessive. The pipe is connected to a 25 mm diameter hose. There was no method
available to determine how much compressed air was used each time, but the
estimate was a rate of about 100 SCFM.
After our distributor made their visit to see the
application, they noted that significant improvement in safety, force, flow and
noise could be achieved by simply changing out the ¾ pipe with EXAIR model
1213-4 Super Blast Safety Air Gun. The noise dropped to 82 dBA from a previous
measurement of 100+ dBA. The flow
required dropped from the estimated 100 SCFM to a known 56 SCFM and the force
was regulated to a reasonable 3.2 lbs. of force generated at the target.
Part of what the end customer was fighting was an extreme
pressure drop over their existing hose. The Super Blast Safety Air Gun was able
to resolve this issue to allow for more consistency in the blow off operation.
One last interesting aside was that the 4 individual nozzles
of the Super Blast Safety Air Gun would line up nicely with the pipes so 4
pipes at a time could be blown out.
Contact:
Mr. Durga Madhab Praharaj - Sales & Opearations Manager.
Mob : 097404 39220. E -mail : durga@vivekengineers.net
Mob : 097404 39220. E -mail : durga@vivekengineers.net
Website: www.vivekengineers.net
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